Custom-Fit FRP Restoration for Leak-Free Gas Scrubbing Systems
Precision-engineered FRP restoration delivering seamless piping integration, leak-free performance, and long-term durability for continuous gas scrubbing operations.
Project Overview
This custom-fit FRP restoration project focused on resolving critical leakage and structural issues within an industrial gas scrubbing system. The existing containment basin and connected piping were experiencing material degradation and infiltration risks, threatening operational efficiency, environmental compliance, and system reliability.
The goal was to design and install a custom FRP solution that would restore containment integrity, ensure seamless piping connections, and deliver long-term, leak-free performance without disrupting ongoing plant operations.
Description Of The Request
A retention basin situated on an upper floor of the plant has encountered major structural issues, resulting in significant failures. These failures have caused water or other substances to infiltrate the basin’s material, potentially leading to leaks or damage to surrounding equipment or infrastructure. This poses a serious risk to the plant’s operations and could result in costly repairs or downtime if not addressed promptly. The situation requires immediate attention to prevent further deterioration and ensure the safe containment of any liquids or substances held by the basin.
Engineering Assessment and Custom Solution Design
A detailed on-site assessment was conducted to evaluate the basin’s dimensions, damage extent, and interface points with the existing piping system. Based on these findings, a custom FRP restoration solution was engineered to achieve a precise fit and seamless integration.
Key elements of the solution included:
- Custom-designed FRP containment basin components
- Precision alignment with existing piping connections
- Seamless FRP lamination for leak prevention
- Materials selected for corrosion and chemical resistance
The solution was engineered to meet the operational demands of continuous gas scrubbing while ensuring long-term durability.
Fabrication and On-Site Installation
The custom FRP components were prefabricated in modular sections to facilitate transportation and efficient on-site assembly. This approach minimized installation time while maintaining tight tolerances and high-quality workmanship.
Once on-site, the restoration system was installed, aligned, and fully integrated with the existing piping infrastructure. Seamless lamination techniques were applied to eliminate potential leak paths and ensure structural continuity throughout the system.
Outcome
The restoration successfully resolved all leakage and structural integrity issues within the retention basin and associated piping interfaces. The newly installed custom FRP system provided a fully leak-free solution, restoring safe containment and reliable operation.
The system returned to service with enhanced durability, improved resistance to chemical exposure, and significantly reduced risk of future failures.
- Created By:
Jasmin Leblanc
- Project Completed:
November 2022
- Location:
Temiscaming, Quebec, Canada
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The Result of Project
This project delivered a robust, long-term FRP restoration solution tailored to the facility’s exact requirements. By combining precise engineering, custom fabrication, and expert field installation, the gas scrubbing system now operates with improved efficiency, reliability, and confidence.
The solution not only addressed the immediate containment issues but also strengthened the overall integrity of the system for continuous, non-stop operation.
Need a Custom FRP Restoration Solution?
If your facility is facing leaks, structural degradation, or piping integration challenges, our team can deliver custom-fit FRP restoration solutions built for long-term performance.
Contact Troy Dualam Services to assess your system and develop a reliable, precision-engineered FRP solution.
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